Tuesday, January 7, 2014

Brick ovens to be introduced at World of Masonry



The Masonry Heater Association of North America is hosting an introductory wood-fired brick oven building workshop at the World of Concrete/World of Masonry Conference in Las Vegas, NV January 20-24, 2014.

Then workshop is for masons who wish to learn more about brick oven building techniques and methods. Site-built brick ovens are increasingly popular among professional chefs and home cooks, who find that wood-fired cooking imparts a unique flavor to breads, pizza, and gourmet foods. The addition of oven building to a portfolio can greatly increase income for professional masons.

The workshop will be presented by the MHA Wood-Fired Bake Oven Committee, whose members are professional masons specializing in residential and commercial brick oven building. The committee is currently working on changes in codes and standards, professional oven building training, public awareness, and an oven portfolio focusing on dome and arch brick ovens, squirrel tail ovens, and cob ovens. The portfolio will be available to professional masons.

The World of Concrete Conference is the largest international event dedicated to professional contractors. The event will be held at the Las Vegas Convention Center, 3150 Paradise Road, Las Vegas, Nevada 89109. To register for the World of Concrete Conference visit www.worldofconcrete.com.

For more information about the MHA Bake Oven Committee contact chair Marge Padgitt at 816-461-3665 or ympadgitt@yahoo.com.
The media is invited to attend and take photos of the event.

The Masonry Heater Association of North America is a non-profit organization with members worldwide. The MHA sponsors workshops throughout the year. The next annual meeting and workshop will be held April 14-20, 2014 in Little Switzerland, North Carolina.
For more information on how to join the Masonry Heater Association of North America, or media scheduling contact Richard Smith, MHA Executive Director, at 520-883-0191 or e-mail execdir@mha-net.org or visit www.mha-net.org.

Monday, November 18, 2013

Wood Stove Decathalon to prove wood stove efficiency

Competitors are finishing up the first ever Wood Stove Decathlon at the National Mall, 12th and Jefferson Drive SW in Washington, DC.  The Decathlon, held November 15 - 19 challenged teams to design and build wood stoves that are highly efficient, produce low emissions, and are innovative and affordable.

The event is sponsored by the Alliance for Green Heat, the U.S. Forest Service, the New York State Energy Research and Development Authority, and industry groups seeking to improve the efficiency of wood-burning appliances.

The 14 finalists are Dragon Heater, Firemaster, Helbro Stoves, HWAM, Intercontinental, Kimberly, Mulciber, Ofenbou and Feurerstellen, Smartsove, Travis, Tulikivi, Walker Stoves, Wittus, and Woodstock Soapstone.   These companies entered high-efficiency wood stoves, hybridt stove/rocket heaters, and masonry heaters, as well as retrofits to modify existing wood stoves to improve efficiency.

According to Dragon Heater their Helix stove is a hybrid of traditional wood stoves and rocket heaters. It utilizes a traditional firebox with horizontal feeding of the wood including a glass door for viewing the fire. Then, it uses the turbulence and an internal stack or secondary burn chamber from rocket heaters to produce very hot, optimized burns.

Soapstone stove by Tulikivi
Jason Stewart invented the IntensiFire, which is a new downdraft retrofit for wood stoves. He said that  Downdraft brings the benefit of more complete combustion up to 60% more for the same amount of wood. It will bring the benefits of secondary combustion air to older stoves that don't have this function. Baffles are no longer required and the cost of the IntensiFire is around the same as the cost of a replacement baffle.

A team from the University of Maryland created the Mulciber Wood Stove, which includes heat recovery and smart ventilation and burning systems.  It has automatic systems to control air flow in order to maintain the ideal burning conditions and thermoelectric generators provide power to circulate stove heat throughout the home.

Tulikivi introduced their Hiisi 4 hybrid heat-retaining fireplace using soapstone which releases heat more slowly.  The Hiisi 4 uses cord wood or pellets without electricity to operate, and is designed to meet the world's tightest emissions standards set for 2015.

The winner of the contest will be announced on November 19, 2013.

Saturday, June 22, 2013

MHA Design/Build Contest 2013 Winners Announced

The following are the winners of the MHA Design/Build Contest 2013

Members of the Masonry Heater Association of North America competed in the annual Design/Build Contest, which has been hosted by the MHA since 2008.  Categories are Masonry, Masonry Heater, and Bake Oven.  All projects must be designed and built by the entrant. 

Judges were veteran masonry specialists and past board members Pat Manley, Glen Overk, and Gary Hart. The judges did not know who did the work – they looked at photos and descriptions only. The entries were judged on the following: Skill in Craftsmanship, Aesthetics, Creativity, and Overall Design.  The scoring was very close, and in some cases only one point separated a winning entry from a non-winning entry.  All of the contest projects are posted.

Masonry Heater Contest
First place:
Chris Prior
Adirondack Chimney Co.
Middle Grove NY
Prior1 (2)Prior1 (3)_____________________________________
Second place: Matthew Helicke
Lefthand Masonry, LLC
Fort Collins CO
Helicke1 (2)
_______________________
Third place: Jean-David Moreau
L’Esprit d Lieu / Spirit of Place Masonry Heaters
Val-David, QC J0T 2N0 Canada
Spiritof Place (1) Spiritof Place (2)
_____________________________________________________
Bake Oven Contest
First place: Western Masonry, Inc.
Western Masonry Inc.
Woodinville, WA
WesternMasonryOven (2)WesternMasonryOven (3)____________________________________
Second place: Jessica Steinhauser
Stonehouse Pottery
Guelph, ON N1H 3V2  Canada
Steinhauser (2) Steinhauser (3)________________________________
Second Place (tie): Hendrick Lepel
http://www.bakehus.com/index.html
Coolibah, Belgooly Co. Cork Ireland
Bakehus1 (1) Bakehus1 (2)____________________________________
Third place: Dan French
French Masonry
Imperial, MO
dfrenchy47@yahoo.com
French (4) French (6)__________________________________________________________
Masonry Contest
First place: Jeffrey Owens
JTO Masonry
Allen Park, MI
jtomasonry@comcast.net
OwensMasonry (1) OwensMasonry (2)__________________________________
Second place: Jon Santiago
Argentina
Santiago (2) Santiago (1)
_________________________________________
Third place: Dan French
French Masonry
Imperial, MO
dfrenchy47@yahoo.com
French (2) French (1)
* Note: contest entrants without websites have their e-mail links above.
__________________________________________
__________________________________________
The following are the rest of the contest entries:
Albie Barden
Maine Wood Heat Co.
Skowhegan, ME
Barden1 (1) Barden1 (2)
And
Barden2 (1) Barden2 (2)
___________________________________________
Marty Pearson
Stone Comfort Fireplace Gallery
Plainville, MA
Pearson1 Pearson2__________________________________________
Western Masonry, Inc.Western Masonry Inc.
Woodinville, WA
WesternOven Westernoven2
and
WesternMasonry (1) WesternMasonry (2)
___________________________________________
Gene Padgitt
HearthMasters, Inc.
Kansas City, MO
5312012gene-061web Gene110212 127
Ira Glick/Mike Wurzbacher
Squirrel Tail Ovens
Red Lion PA
GlickOven (1)GlickOven (2)
 

Wednesday, January 30, 2013

Finalists Announced for International Stove Competition


Finalists Announced for International Competition to Build Cleaner Wood Stove

Pool of inventors, universities and manufacturers will compete in first-ever Wood Stove Design Challenge

Judges announced today the 14 finalists for the Wood Stove Design Challenge, the first international competition to build an affordable, cleaner-burning wood stove for residential heating. The finalists' stoves will be tested and judged on the National Mall in Washington, D.C., in November 2013. The winner will receive $25,000 cash.

The Wood Stove Design Challenge was launched by the Alliance for Green Heat, an independent non-profit, to bring more innovation to a popular, widely used renewable energy device. In selecting finalists, judges looked for designs that could produce ultra-low emissions, high efficiency, in addition to innovation, affordability, and marketability.

[quote from Nathan Russel]

Among the 14 designs are stoves controlled by microprocessors and connected to smartphones, as well as ultra-efficient stoves based on 17th century Scandinavian designs and several state-of-the-art hybrid stoves that are already on the market. Six are from Europe.

Judges examining testing equipment last week at Brookhaven National Lab 
The nine judges
met last week at DOE's
Brookhaven National Laboratory and include leading experts fromPopular Mechanics, the New York State Energy and Research Development Authority (NYSERDA), the US Forest Service, Washington State Department of Ecology, DOE BrookhavenNational Laboratory, The Biomass Thermal Energy Council, the Osprey Foundation, the Masonry Heater Association and UC Berkeley.

The EPA requires most new wood stoves to be far cleaner than the unregulated stoves of the 1970s and 80s, which were notoriously polluting. Even so, the wood stove has not been embraced as a clean energy technology by most policy makers or the public, in part because low emissions are only achieved if consumers operate the stove correctly. Many don't.

"We need stoves that incorporate best practices in combustion engineering to maximize efficiency and drastically reduce particulates and carbon monoxide. Then, wood stoves will be able to meet even more of our residential heating needs," said Mark Knaebe, one of the judges and a Natural Resource Specialist at the USDA Forest Service.  

The 14 winning teams are: Dragon Heat, The Firemaster, Helbro Stoves, Hwam, Intercontinental, Kimberly, Ofenbau & Feuerstein, SmartStove, Travis Industries, Tulukivi, University of Maryland, Walker Stoves, Wittus and Woodstock Soapstone. 

"The competition brings together innovators - whether established manufacturers or backyard inventors  - to improve America's most widespread residential renewable energy device, the wood stove. We've seen how technologies like oxygen sensors and catalysts have made today's automobiles far less polluting. We're excited to help encourage a similar technological revolution in wood stoves," said Jim Meigs, judge and Editor-in-Chief ofPopular Mechanics.          

Most of the teams represent established wood stove companies, but five are independent inventors and engineering students who have never brought a stove to market. Some are looking to sell their inventions to manufacturers and others are looking for recognition so they can ramp up production.

The Grand Prize and second and third place winners will be selected during the Wood Stove Decathlon, held on the Washington National Mall and open to the public in November 2013.

For more information, visitwww.forgreenheat.org/stovedesign.html.

Saturday, January 26, 2013

Austrian Kachelofen Stove Builders to Visit the U.S. in April


The Masonry Heater Association of North America is hosting a masonry heater and brick oven workshop April 15-21, 2013 with featured guest instructors from Austria. Participants will learn techniques and priciples of contemporary Grundofen/Kachelofen design and construction in this hands-on workshop held at Wildacres Retreat in the Blue Ridge Mountains north of Asheville, North Carolina.

Anyone who wishes to learn more about masonry heater and masonry bake oven technology and building techniques is encouraged to join the MHA and attend this workshop. Masonry heaters are site-built wood-burning appliances that radiantly heat a home with wood. They are very efficient and clean burning, and use relatively small amounts of wood to heat without the use of electricity, gas, fans, or ducts.

Austrian Master Stove Builders Paul Polatschek and Luis Wegscheider and stove designer/project consultant and coordinator Stefan Polatschek are presenting the Austrian stove program. Paul Polatschek and Luis Wegscheider, both 28, are Master Stove Fitters who apprenticed in Lower Austria and Tirol respectively.  Paul founded his company Die Hafnerei at Krems at the age of 21 and has a successful career with 6 employees assisting him in his current operations. Luis Wegscheider is the leader of a stove producer's technical development department, having created his own Austrian UZ37 combustion chamber used in his small Grundofen series. Stefan Polatschek, age 58, runs a consulting, planning and design office, doing work mostly for wood-fire related projects in cooperation with industry players. Stefan grew up in Tirol, where he got first-hand experience with ceramics in his younger days. This is a unique opportunity for builders to see the experts at work.

The annual meeting and workshop will include classroom and hands-on training in masonry heater basics, bricklaying, bake ovens and smokers, the Austrian heater, and other masonry heater designs.

The media is invited to attend and take photos of the event.
For more information or media scheduling contact Richard Smith, MHA Executive Director, at
520-883-0191 or e-mail
execdir@mha-net.org or visit www.mha-net.org.


Thursday, December 13, 2012

How Large An Area Will A Masonry Heater Heat?


By Doug Hargrave

At first glance this seems to be a simple question which should have an easy answer. In actuality the answer to this question is much more complicated. There are two factors that must be quantified in order to determine if a particular masonry heater design will heat a defined square foot area.  One factor, which is relatively easy to determine, is the maximum heat output of the masonry heater. The other factor, determining the heat load (loss) of a defined square foot area under the coldest conditions, is more difficult.
While it is difficult to make an accurate claim as to the amount of space a particular masonry heater design will heat, it is possible based on the amount of wood burned, to accurately predict its BTU output and to define its heat storage capacity.  On the other hand, determining the heat load of a home requires a heat loss calculation of the floors, walls and ceiling based on their insulation properties, a determination of the homes efficiency in terms of outside air infiltration and inside leaks, and finally the heat load must be adjusted to the heating degree days for the geographic location of the home.
The following question and responses recently appeared on the members chat forum for the Masonry Heater Association of North America.
Question:

What can you expect out of a masonry heater with (the home) insulation being average to slightly above average? It would be nice to know how many Btu’s or how many square feet a typical heater will take care of.
 
Respondent A

That is a loaded question, and you can get into a lot of trouble promising a customer to heat xx square feet. We have one heater heating a 2800 sq. ft. super-insulated house in a cold climate. An identical one was built in a milder climate, and is incapable of heating a 1000 sq. ft. "poorly insulated" house. "Insulated" is a misnomer, since leakiness is often a bigger factor than insulation. "Efficiency" would be a better term, or "low energy" or even better "low heating load". 
 
You are better off to quote the heat output of the heater, and leave it be the client's responsibility to determine how much of his heating load it will cover. You can also quote some magic voodoo stuff about radiant heat. While real, it is much harder to quantify.  The generally accepted maximum output of a large heater is 20,000 BTU/hr, or 6 kW. One of those cube shaped 220V shop heaters is about 5 kW, so imagine one of those blowing continuously.  To get 20,000 BTU/hr, you need to burn about 100 lbs of 20% moisture wood at 70% efficiency. Typically, that will be two 50 lb fires per day. If you try to build a heater larger than that, you really need to know what you are doing, or be guaranteed durability problems.  Some companies up the rating of their heaters by specifying 3 fires per day. So you'd get 20,000 BTU/hr with a 33 lb capacity firebox.

Respondent B

(Respondent A) is correct: The only thing you can safely guarantee is output. If the heater is planned as the major heat source, I ask people to provide heat loss statement to compare with heater's output. I also can give them rough assessment of heater's capabilities bases on the max output for a reasonably largest possible heater at 25000 Btu/hr, extreme cases, 30000btu hr, and on rule of thumb for heat loss per sq ft related to the estimated R-value of their outside walls. The numbers for this rule of thumb were given at least a couple of times in this forum in the past. Super insulated home (R30 walls +) will have heat loss of 10Btu per sq ft or less, while a century home without any insulation may be in 40-50 Btu per sq ft.

Respondent A (additional comments)

Super insulated home (R30 walls +) will have heat loss of 10Btu per sq ft or less, while a century home without any insulation may be in 40-50 Btu per sq ft.

Using this rule of thumb, for a 20,000 BTU/hr heater:  Super insulated house: 2,000 sq. ft.  Un-insulated century house: 400 sq. ft.  You also have to factor in location.  Ottawa Canada has 8,100 heating degree-days.  Vancouver has 4,700.  A house in Ottawa with 2,000 sq. ft. is equivalent to 3,500 sq. ft. in Vancouver or 1,150 sq. ft. in Fairbanks AK in terms of heating load.
Respondent C

Generally speaking more mass means more heat capacity. Not all houses are constructed equally or in the same geographic location and not everyone burns their heater the same. Also not all heaters are placed in a central location, so the buyer must be informed that the rating may be reduced based on location.  I always tell potential buyers that no matter what, "they will always have a zone of comfortable heat output" if the power goes out. 
 
Respondent D

To be on the safe side, it is a good idea to ask the home owner to have an energy audit done on their house.   These audits are not expensive and will show where the cold spots are in the house. On the blower test, the inspector can determine the square footage of air leaving the house through leaks and can show where the leaks are. This is money well spent and will have a lifetime of positive effects.
Respondent A: +Norbert Senf – Masonry Stove Builders, Shawville, Quebec
Respondent B: +Alex Chernov – Stovemaster, Caledon, Ontario
Respondent C: +Doug Hren – Masonry Heater Design House, Hickory Corners, Michigan
 
Respondent D: +Gary Hart – Aaron’s Ltd. Alternative Energy, High Ridge, Missouri
 

Friday, December 7, 2012

Maintaining Your Masonry Heater


By Marge Padgitt

Masonry heaters require regular maintenance in order to function properly, and the flue should be swept to avoid chimney fires. Maintenance includes sweeping of the chimney flue, brushing out the flue gas channels, inspection of the chimney and heater, and doing any repairs necessary. If the masonry heater is operated properly there should be little,if any creosote in the flue, and you should find only small amounts of soot. If there is any amount of creosote in the flue proper operation and burning procedures should be reviewed. One to two very hot fires should be burned each day, or once every 12 hours for most heaters. The fire should not be “damped down” to maintain a longer burning time as is the normal procedure with a wood stove. The maximum number of fires per day should be three. For chimneys with exterior exposure, the flue will be colder than an interior chimney and will accumulate more soot.

Cleaning the flue gas channels involves using a small poly brush and vacuum. Go to the small channel doors, open them and clean and vacuum each one to remove fly ash. The chimney interior and exterior needs to be inspected, and the heater itself should be inspected for any deterioration or loose firebrick in the firebox, any cracking in the exterior heater skin or finish work, and correct clearances to combustibles. Like any masonry structure, the masonry heater and chimney will need to be maintained and repaired as needed. Get a copy of the Homeowners Safety Manual and Burning Guide for Masonry Heaters for free at www.mha-net.org.

Be sure not to use a grate inside the firebox. Fires should be built right on the firebrick floor. The door should be closed during operation, and flammable liquids should not be used to start fires. Homeowners should not burn anything other than dry cord wood in the heater. Building a top-down burn fire will provide a clean burn start up with less CO and smoke. The top-down burn is the opposite of what you learned as a Scout. Place a couple of large logs on the bottom with airspace between them, then add smaller logs on top in the opposite direction, then kindling. Try Fatwood or dry pine as a fire-starter. The fire will burn down slowly, like a candle. This method warms the flue slowly, and causes draft to establish before the fire really gets going.

Your professional chimney sweep is best qualified to sweep and maintain a masonry heater, and can likely do any minor masonry repairs needed needed as well. Find a professional chimney sweep at the Midwest Chimney Safety Council Website at www.mcsc-net.org or at the Chimney Safety Institute of America site at www.csia.org.

For more information visit www.mha-net.org or call Executive Director Richard Smith at 530-883-0191.